Custom DTF Gang Sheet (Full Roll) Printing
Continuous 580mm (22.8″) wide roll-to-roll direct-to-film gang sheets. Pack unlimited graphics, chest crests, neck tags, and hoodie back designs into high-yield linear meter rolls with zero setup charges.
A DTF Gang Sheet Roll is a continuous printable PET transfer film where multiple separate artwork files are digitally nested and printed together on a single 580mm-wide roll. By consolidating diverse designs onto one continuous length, brand owners and apparel decorators maximize printable area, reduce cost per square inch, and eliminate individual screen setup charges.
In-Depth Service Overview & Production Methodology
Giggo India operates dedicated dual-head roll-to-roll DTF printers running calibrated OEKO-TEX certified CMYK+White inks. Our RIP software executes precision spot-white nesting, laying down a dense 100% white ink underbase that locks color vibrancy into place regardless of whether the transfer is pressed onto pitch-black cotton, athletic polyester, or heavy denim fleece.
Every gang roll passes through an automated powder application chamber where fine-grain thermoplastic polyurethane (TPU) adhesive is evenly dusted across the wet ink backing and cured through a multi-zone infrared heating tunnel. This produces smooth, flexible, and crack-free transfers that stretch naturally with fabric weave without rubbery stiffness.
Available Sheet Types & Production Options
Select from our standardized commercial sheet formats or configure custom lengths based on your production requirements.
1 to 5 Running Meter Quick Runs
Ideal for emerging streetwear capsules, limited drops, and small corporate uniform runs. Zero setup fees.
10 to 25 Meter Trade Rolls
High-yield rolls for commercial screen printers and activewear manufacturers needing rapid batch processing.
50+ Meter Bulk Master Rolls
Maximum volume discount rolls supplied on heavy-duty cardboard cores for high-speed automated heat press lines.
Custom Segmented Cuts
We can deliver your roll intact or precision pre-cut into manageable 1-meter or 2-meter sheets for ease of handling.
Technical Specifications
Target Applications & Uses
Engineered for commercial manufacturers, brand merchandisers, and craft decorators across multiple substrate groups:
- Oversized streetwear back graphics (up to 58cm wide)
- Left-chest polo and workwear company logos
- Inside neck branding labels with wash care instructions
- Hoodie pouch pockets, sleeve insignias, and pant leg prints
- Canvas tote bags, denim jackets, and baseball caps
- 100% Cotton, Poly-Cotton blends, Tri-blends, Spandex, and Nylon
Key Features & Trade Benefits
Zero Setup Fees or Color Restrictions
Print photographic gradients, micro-halftones, and unlimited spot colors without paying for screens or films.
Ultra-Dense White Underbase
Calibrated dual-channel white jetting guarantees complete opacity on dark fabrics with zero dye migration.
Supple Hand Feel & High Elasticity
High-grade TPU powder stretches with the garment and springs back without cracking, peeling, or puckering.
50+ Commercial Wash Durability
Rigorous wash-testing proves consistent adhesion, crisp line retention, and color fastness through repeated laundry cycles.
How to Order This Service
From raw digital artwork to factory-cured sheets at your doorstep in four seamless steps.
1. Prepare 58cm Gang File
Set up your artboard at 580mm width by your desired length at 300 DPI in RGB or CMYK. Maintain 3mm to 5mm spacing between elements.
2. Submit via WhatsApp
Send your CDR, AI, PDF, or high-res PNG file directly to our prepress desk for instantaneous automated file inspection.
3. Prepress RIP & Print
Our engineers inspect resolution and spot-white channels before running your roll on our industrial production line.
4. Express Courier Dispatch
Cured rolls are sealed in moisture-proof poly sleeves, packed in rigid protective tubes, and dispatched with same-day tracking.
Frequently Asked Questions
Create an artboard exactly 580mm wide (58cm) by whatever height you require in 300 DPI. Use transparent backgrounds (PNG or vector PDF/CDR/AI). Leave at least 3mm gap between separate designs so you can comfortably cut them with scissors or rotary blades.
Yes! Unlike DTG or traditional screen printing, DTF transfers bond exceptionally well to 100% polyester, dry-fit activewear, nylon, and synthetic blends without scorch marks or dye bleed-through.
Press at 155°C – 165°C (310°F – 330°F) for 12 to 15 seconds under medium-to-firm pressure (4 to 5 bar). Allow the transfer to cool completely for cold peel, or peel warm after 5 seconds if using our dual-release film. A second 5-second press with Teflon or silicone paper ensures maximum softness.
